Best Ergodyne Bump Caps in 2026

HIGH QUALITY PROTECTION: Intended for general purpose use or in places elevated temperatures. These Skullgard helmets have been tested to radiant heat loads producing temperatures up to, but not exceeding 350°F. A smooth crown allows for the easiest use of all MSA welding equipment. Meet the voluntary standard for reverse donning, low temperature [LT], higher temperature [HT[, and Hi-Viz [HV].

MULTI-PURPOSE CAP STRENGTH: Crafted with a phenolic shell and handmade for durability, toughness and quality, this helmet is usable in a variety of industries. Use Skullgard helmets in steel mills, welding, construction, open-pit mining, oil/gas/petrochemical refineries, rubber manufacturing, and steam tunnels.

FAS-TRAC III SUSPENSION: Designed based on opinions and input from hundreds of customers, our top-end Fas-Trac III suspension functions as an improved ratchet suspension. Flush rear lug attachments eliminate pressure points and three levels of nape strap adjustment give for a fully customized fit. Ratchet comfort pad is contoured to the back of the head, improving airflow and preventing hair-pulling. Ensure continued wear with drastically improved comfort and a graspable ratchet.

FLEXIBLE Horizontal and vertical two-way flex design adds protection from worker-generated impact to any cap

FIT TO ANY HAT Innovative “trim-to-fit” feature adjusts height to fit different cap designs by simply using a pair of scissors

DURABLE Lightweight polypropylene construction will not break or crack

LIGHTWEIGHT HEAD PROTECTION – Guards against bumps, scrapes, bruises and other minor head injuries

DURABLE POLYPROPYLENE – Impact-resistant polyethylene will not break or crack

FITS ANY HAT – Patented “trim-to-fit” design easily adjusts insert height to fit different cap designs

PADDED PROTECTION Removable high-density polyethylene interior shell with foam padding offers protection from minor bumps

BREATHABLE Side venting aligns with interior shell and allows for airflow between the worker’s head and the bump cap

INCREASED VISIBILITY Reflective piping on the brim and the side of the hat allows the worker to be seen in low light situations

NEXT GENERATION BUMP CAP – Improves upon design of best-selling Skullerz 8945 Insert for enhanced breathability and up to 35% more crown impact protection

LIGHTWEIGHT HEAD PROTECTION – Guards against bumps, scrapes, bruises and other minor head injuries

ENHANCED IMPACT PROTECTION – Ribbed top improves top-of-head protection by up to 35%

PADDED PROTECTION Removable high-density polyethylene interior shell with foam padding offers protection from minor bumps

BREATHABLE Side venting aligns with interior shell and allows for airflow between the worker’s head and the bump cap

INCREASED VISIBILITY Reflective piping on the brim and the side of the hat allows the worker to be seen in low light situations

ALL DAY COMFORT– Includes removable  hard hat  sweatband and top padding made of breathable, sweat-wicking and odor resistant, machine washable materials

BREATHABLE – Flexible open frame improves air circulation and adjustable venting allows for a cooler hard hat in the heat and a dry hard hat in the rain

MULTI-POINT ADJUSTMENT – Easy, one-handed adjustment knob pivots to clear bandana or ponytail knots and improve fit

PADDED PROTECTION Removable high-density polyethylene interior shell with foam padding offers protection from minor bumps

BREATHABLE Side venting aligns with interior shell and allows for airflow between the worker’s head and the bump cap

INCREASED VISIBILITY Reflective piping on the brim and the side of the hat allows the worker to be seen in low light situations

BUMP CAP-COMPATIBLE - Seamlessly integrates with the best-selling Skullerz 8945 Universal Bump Cap Insert

CUSTOMIZABLE - Designed with custom logo and embroidery in mind

REFLECTIVE ACCENTS - Piping on brim helps keep workers safe and seen

ZIPPERED COMPARTMENT FOR BUMP CAP INSERT – Compatible with 8945 Universal Bump Cap Insert (included) for protection against bumps, scrapes, bruises and other minor head injuries

THERMAL COMFORT – 100% soft dry acrylic with 40-gram 3M flex stretch insulation for warmth and a comfortable fit

ONE SIZE FITS MOST

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Country of manufacture: China

Manufacturer: Ergodyne

MINIMAL WEIGHT, MAXIMUM HEAD PROTECTION – Lightest weight bump cap does not compromise protection against bumps, scrapes, bruises and other minor head injuries

BUILT-IN LIGHTING – Ultra-bright LED lights under brim emit 44 lumens for 11 hours of hands-free visibility in the dark (four CR2032 lithium-ion batteries included)

BREATHABLE – Strategic 360° ventilation on insert, foam pad and hat for maximum airflow between the worker’s head and the bump cap

EXTA LARGE Size Specifically for larger heads and hairstyles

PADDED PROTECTION Removable high-density polyethylene interior shell with foam padding offers protection from minor bumps

BREATHABLE Side venting aligns with interior shell and allows for airflow between the worker’s head and the bump cap

CONVENIENT LIGHTING Ultra-bright 23 LUMEN dual action LED Lighting Technology gives workers the power to see close up, distance and in the dark. Up to 11 hours of run time on 4 CR2032 batteries (included)

PADDED PROTECTION Removable high-density polyethylene interior shell with foam padding offers protection from minor bumps

BREATHABLE Side venting aligns with interior shell and allows for airflow between the worker’s head and the bump cap

MINIMAL WEIGHT, MAXIMUM HEAD PROTECTION – Lightest weight bump cap does not compromise protection against bumps, scrapes, bruises and other minor head injuries

BREATHABLE – Strategic 360° ventilation on insert, foam pad and hat for maximum airflow between the worker’s head and the bump cap

REMOVABLE BUMP CAP INSERT – Impact-resistant, high-density polyethylene shell with foam pad for durable protection

EXTA LARGE Size Specifically for larger heads and hairstyles

PADDED PROTECTION Removable high-density polyethylene interior shell with foam padding offers protection from minor bumps

BREATHABLE Side venting aligns with interior shell and allows for airflow between the worker’s head and the bump cap

EXTA LARGE Size Specifically for larger heads and hairstyles

PADDED PROTECTION Removable high-density polyethylene interior shell with foam padding offers protection from minor bumps

BREATHABLE Side venting aligns with interior shell and allows for airflow between the worker’s head and the bump cap

MINIMAL WEIGHT, MAXIMUM HEAD PROTECTION – Lightest weight bump cap does not compromise protection against bumps, scrapes, bruises and other minor head injuries

BREATHABLE – Strategic 360° ventilation on insert, foam pad and hat for maximum airflow between the worker’s head and the bump cap

REMOVABLE BUMP CAP INSERT – Impact-resistant, high-density polyethylene shell with foam pad for durable protection

ADDITIONAL IMPACT PROTECTION – Suspension and shell design compliant to EN 12492 side impact testing requirements for improved all-over protection

CHIN STRAP INCLUDED – Secures helmet in place upon falling or sudden impact/movement

ALL DAY  COMFORT –  Includes removable  hard hat  sweatband and top pad made of breathable, sweat-wicking and odor-resistant, machine washable materials

LIGHTWEIGHT - High-density polyethylene (HDPE) shell is 15% lighter weight than PC-ABS hard hats

MULTI-POINT ADJUSTMENT - One-handed LockFit ratchet offers 36 points of adjustment for a custom, secure fit

BREATHABLE - Flexible open suspension frame and always-open venting improves air circulation makes for a cooler hard hat in the heat

ULTRA LIGHTWEIGHT & COMFORTABLE HEAD PROTECTION - Soft but durable foam guards against bumps, scrapes, bruises and other minor head injuries

FLEXIBLE COMFORT - Low-profile foam naturally forms to wearer’s head for protection that is not stiff or bulky

FITS ANY HAT - Patented “trim-to-fit" design easily adjusts insert height to fit different cap designs

EASY ON AND OFF – Quickly attaches to 4 built-in mounting locations on the hard hat shell

BREATHABLE – Design promotes airflow to keep the wearer cool

Built specifically for Skullerz Hard Hats, replacement top pad and sweatband not included

ULTRA LIGHTWEIGHT & COMFORTABLE HEAD PROTECTION - Soft but durable foam guards against bumps, scrapes, bruises and other minor head injuries

FLEXIBLE COMFORT - Low-profile foam naturally forms to wearer’s head for protection that is not stiff or bulky

FITS ANY HAT - Patented “trim-to-fit" design easily adjusts insert height to fit different cap designs

ZIPPERED COMPARTMENT FOR BUMP CAP INSERT – Compatible with 8945 Universal Bump Cap Insert (included) for protection against bumps, scrapes, bruises and other minor head injuries

DURABLE NYLON SHELL – Windproof and water-resistant oxford nylon

THERMAL INSULATION – 40-gram 3M THINSULATE for superior warmth

SAFETY & VERSATILITY: Is proudly manufactured in the United States and meets OSHA and ANSI requirements for construction

FIELD TESTED & FIELD APPROVED: Trusted by professionals with over 3 decades of experience in construction, masonry, and general industries

COMFORTABLE FIT: Ratchet suspension allows for fast and easy size adjustments with cushion pillows and nape cushion for a snug and comfortable fit

MIPS ELEVATE SAFETY SYSTEM – designed to increase worker head protection by helping reduce the effect of dangerous impacts

ADDITIONAL IMPACT PROTECTION – Suspension and shell design compliant to EN 12492 side impact testing requirements for improved all-over protection

CHIN STRAP INCLUDED – Secures helmet in place upon falling or sudden impact/movement