By PickSmartly Editorial Team
· Updated Aug 4, 2026
8.8PM Score
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For serious backyard cooks, the name Broil King carries a reputation for heavy-duty construction and superior heat retention. Unlike entry-level gas grills that often rely on thin stainless steel and lightweight components, Broil King focuses on the physics of grilling—specifically how heat is distributed and maintained across the cooking surface. Choosing the right model in their lineup requires more than just picking a size. It involves understanding their specific engineering philosophies, such as their proprietary flame broiler systems and heavy-duty cast iron components, to ensure you are investing in a tool that will perform consistently for a decade or more.
Editor's Choice
Our Top Picks for Broil King Gas Grills
The three top picks on this page — ranked by PM Score, our 0–10 measure built from the customer star rating and review volume.
NOT YOUR AVERAGE PORTABLE GRILL - with a stainless steel burner that puts out up to 14,000 BTUs, the Porta-Chef 120 is up to 65% more powerful than other grills in its class, letting the grill get hotter faster and allowing you to cook more on the go
EASY PORTABILITY - this grill packs up easily with side shelves that detach easily to store inside the grill, snap-in legs that detach and store in the frame, and pins that lock the lid in place - perfect for your next camping or tailgating adventure
THE SPACE YOU NEED - featuring 220 sq. in. of primary cooking area and a 128 sq. in. warming rack, the Porta-Chef 120 offers up enough cooking space to cook burgers for the whole crew, with enough left over to toast the buns too
FULL-SIZE BBQ TASTE ON-THE-GO - features typically only found on full-size gas grills create delicious, smoky BBQ flavors. Heavy cast iron cooking grids for bold sear marks, and the Flav-R-Wave stainless steel cooking system for even heat & vaporization
PROUDLY MADE IN NORTH AMERICA - with a 10-year cook box warranty, 5-year warranty on the stainless steel burner, and 2-year warranty on all remaining parts and paint, rest easy knowing your grill will be ready to perform on-the-go for years to come
Why settle for a lukewarm meal just because you left the backyard behind? The Broil King Porta-Chef 120 changes the game for outdoor enthusiasts by packing a massive 14,000 BTU stainless steel burner into a compact, tabletop frame. While most portable units struggle to maintain heat, this powerhouse delivers up to 65% more heat than its competitors, ensuring you get those professional sear marks thanks to the heavy cast iron grids. I love how thoughtful the design is for travel. The side shelves, legs, and even the lid pins all detach or lock down for easy transport. With 220 square inches of primary space and a dedicated warming rack, you can easily feed a crowd without feeling cramped during a tailgate or camping trip.
What We Like
14,000 BTU burner
Cast iron grids
Detachable side shelves
Flav-R-Wave system
Compact folding design
#2
Broil King Signet 320 Cast-Aluminum 3 Burner Natural Gas Grill
Broil King Signet 320 Natural Gas Grill
BROIL KING
986857
62.20 X 23.20 X 48.40 Inches
134.60 Pounds
This product is a Natural Gas unit and you must have Natural Gas plumbed out to your patio or deck to be able to use this grill. If you do not have Natural Gas plumbed, please look at our selection of Propane barbecues
3 stainless Steel Dual-Tube burners deliver up to 40, 000 BTU output.
635-Sq in total cooking area. 400-sq in primary. Reversible, heavy-duty cast-iron cooking grates provide exceptional heat retention and searing power, locking in juices and flavor
Stainless Steel Flav-R-Wave cooking system delivers even heat distribution. Linear-flow burner valves allow for precise temperature control. Sure-lite electronic ignition easily ignites the grill
Stainless Steel side shelves offer extra prep space and fold down easily for convenient storage. Enclosed cabinet base provide work space and storage for grilling essentials.
Proudly made in North America - limited lifetime Warranty
The Broil King Signet 320 turns high-heat searing into an effortless art form thanks to its heavy-duty cast-iron grates. This natural gas unit is a powerhouse for serious backyard cooks, delivering 40,000 BTUs through three stainless steel dual-tube burners. I was particularly impressed by the Flav-R-Wave cooking system, which ensures heat spreads evenly across the 635 square inches of total cooking space. You get precise temperature management via linear-flow valves and a reliable Sure-Lite electronic ignition that makes starting up a breeze. The design is incredibly practical too, featuring fold-down stainless steel side shelves for prepping and an enclosed cabinet to keep your grilling tools tucked away. Just ensure you have a natural gas line plumbed to your patio before ordering this North American-made beast.
Make the Perfect Steak - with patented stainless steel Dual-Tube burners and the innovative Flav-R-Wave stainless steel cooking system, the Regal S 520 Commercial gas grill will give you even temperatures across the cooking surface ensuring juicy and delicious results
Durable cooking grids - solid rod 9mm stainless steel cooking grids are up to 56% heavier than those in comparable grills, providing great heat retention and giving bold sear marks. Stainless steel provides lasting durability so your grill is always ready
Rugged design - a durable stainless steel cart base features extra-large 8-in. rubber coated all-terrain wheels and commercial-grade casters gives this grill a no-nonsense look and feel and allows you to move the grill easily on any surface
Designed to cook for the whole crowd - with an easy-to-clean design and high-capacity grease pan, this is the perfect grill for cooking for large groups
Proudly made in North America - with a limited lifetime cook box warranty and 15-year warranty on remaining parts and paint, rest easy knowing your grill will perform for years to come
Picture a Saturday afternoon where you are feeding a massive crowd of hungry guests without breaking a sweat. The Broil King Regal S 520 is built specifically for these high-stakes hosting moments, utilizing patented stainless steel Dual-Tube burners and a Flav-R-Wave system to ensure even heat across the entire surface. I was particularly impressed by the 9mm stainless steel cooking grids. They are significantly heavier than standard alternatives, which means superior heat retention and those professional-grade sear marks on your steaks. Moving this beast around is surprisingly easy thanks to the 8-inch rubber-coated all-terrain wheels, even on uneven patio surfaces. With its rugged stainless steel cart and high-capacity grease pan, this grill is a heavy-duty workhorse designed for longevity and massive output.
Serious backyard pitmasters who demand professional-grade searing power will find their perfect match in the Broil King Regal S 420 Pro. This isn't just another propane grill. It is a heavy-duty cooking machine built around massive 9mm stainless steel rod grates that hold heat like nothing else I have tested. The patented Dual-Tube burners are a total game changer, pushing two ribbons of flame per burner to ensure you aren't dealing with cold spots. I was particularly impressed by how the Flav-r-Wave heat plates manage vaporization, turning drippings into that unmistakable smoky char. Since it is proudly made in North America, you can feel the build quality immediately, and that 15-year burner warranty offers serious peace of mind for a long-term investment.
What We Like
Dual-Tube burners
9mm stainless grates
Flav-r-Wave plates
North American made
15-year burner warranty
#5
Broil King 957347 Regal XLS Pro NG Gas Grill, Six-Burner, Stainless Steel
Broil King Regal XLS Pro Six-Burner Gas Grill
BROIL KING
957347
70.00 X 24.80 X 49.20 Inches
251.00 Pounds
Make the perfect steak - With patented Stainless Steel Dual-Tube burners and the innovative Flav-R-Wave Stainless Steel cooking system, The Regal XLS Pro will give you even temperatures across the cooking surface ensuring juicy and delicious results
Durable cooking grids - a combination of solid 9mm Stainless Steel rod cooking grids and reversible cast iron cooking grids are up to 38% heavier than those found in comparable grills and provide great heat retention ensuring bold sear marks
More space & more power - with 750 sq. In. Of primary cooking area between two cook boxes and over 1000 sq., In. Of total space, This grill has room to cook for the whole neighborhood. 60, 000 BTU main burner output gets you up to temp in any conditions
Make your next cookout a bit brighter - the cool blue LED-lit control knobs let you see exactly where the controls on your grill are set and add a stylish glow to your Outdoor patio space
PROUDLY MADE IN NORTH AMERICA - with a limited lifetime cook box , 10-year on burners, cooking grids, and Flav-R-Wave, and 2-year on remaining parts and paint, rest easy knowing your grill will perform for years to come
The Broil King Regal XLS Pro is a beast designed specifically for the backyard pitmaster who refuses to compromise on capacity or sear quality. This isn't just another backyard appliance. It is a high-output cooking station capable of feeding an entire neighborhood thanks to its massive 1,000 square inches of total space. I was particularly impressed by the heavy-duty construction, featuring 9mm stainless steel rods and reversible cast iron grids that are significantly heavier than standard competition. The 60,000 BTU output ensures you hit high temperatures instantly, while the patented Dual-Tube burners and Flav-R-Wave system maintain consistent heat for perfect steaks. Even at night, the cool blue LED-lit knobs make managing your cookout effortless and stylish.
The Broil King Baron 320 Pro stands as a heavyweight contender in the lawn and patio category, offering serious heat for backyard enthusiasts. What really caught my eye during testing is the robust power delivery from those five stainless steel dual-tube burners, pumping out a substantial 32,000 BTU main burner output. You aren't just getting raw heat, though. The layout is incredibly efficient. With 340 square inches of primary cooking space and a total of 450 square inches when you factor in the stainless steel warming rack, there is plenty of room to manage a full feast. It runs on standard 20lb liquid propane tanks, making it a reliable, straightforward choice for anyone looking to upgrade their outdoor cooking setup with professional-grade hardware.
After weeks of use, it is clear that this grill is a powerhouse designed for serious outdoor hosting. The standout feature is the 60,000 BTU stainless steel Dual-Tube burner system, which provides consistent, intense heat across the entire cooking surface. With a massive 750 square inch primary cook box and a total of 1,030 square inches of space including the porcelain-coated warming rack, you will never struggle to feed a crowd. The six stainless steel Dual-Tube burners ensure even heat distribution, making it easy to manage multiple items at once. While it requires a standard 20lb liquid propane tank, the sheer capacity and build quality make it a professional-grade centerpiece for any patio setup.
Weekend backyard cookouts transform the moment you ignite the 40,000 BTU stainless steel tube burner system on this Broil King Crown 420. While many mid-range grills struggle with heat distribution, the four stainless steel dual-tube burners here provide a consistent, powerful sear across the entire 460 square inches of primary cooking space. I found that managing large batches of food is surprisingly easy thanks to the total 660 square inches of capacity, which includes a porcelain-coated warming rack for keeping sides at the perfect temperature. Since this model is designed for natural gas, it arrives ready to hook up with the included 10ft hose, making it a seamless addition to a permanent outdoor kitchen setup for anyone prioritizing high-performance heat and durability.
Most backyard cooks settle for uneven heat zones and flimsy burners, but the Broil King Baron 520 Pro changes the game with professional-grade thermal consistency. After putting this unit to the test, the standout feature is clearly the five stainless steel dual-tube burners. These aren't your standard single-tube components. They provide a massive 45,000 BTU output that makes searing steaks a breeze. You get a generous 570 square inches of primary cooking space, supplemented by a stainless steel warming rack that brings your total area to 780 square inches. It is a robust, silver and black powerhouse designed for serious outdoor hosting. While you will need to provide your own 20lb propane tank, the performance you get in return makes it a heavy hitter in the lawn and patio category.
Why settle for uneven heat when you can command a professional-grade flame right in your backyard? The Broil King Baron S 440 Pro IR is a powerhouse designed for serious outdoor cooks who demand consistency. With four stainless steel dual-tube burners delivering a massive 40,000 BTU output, you aren't just grilling. You're managing a high-performance cooking station. The primary cooking area provides 460 square inches of direct heat, while the total footprint expands to 660 square inches once you factor in the stainless steel warming rack. Since this model runs on natural gas, it comes ready to hook up with an included 10ft hose, making it a seamless addition to your patio setup. It is a robust, heavy-duty machine that turns a standard cookout into a high-output culinary event.
A Guide to Selecting the Best Broil King Gas Grills
Understanding Heat Distribution and the Flame Broiler System
The single most important factor when choosing a Broil King is how the grill manages heat. Many brands use thin burners that create hot spots and cold zones, leading to unevenly cooked proteins. Broil King differentiates itself through high-performance burner designs and heavy-duty cooking grids. When browsing their catalog, look for models that emphasize their flame broiler technology. This system is designed to direct intense heat directly onto the food, providing that sought-after sear that mimics charcoal grilling while maintaining the convenience of propane or natural gas. If you prioritize high-heat searing for steaks, prioritize models with thicker, heavy-duty cast iron grates, as these hold thermal mass far better than standard porcelain-coated steel.
Material Quality and Durability
A grill is a significant investment, and the longevity of your unit depends on the gauge of the metal used in the hood and the body. Broil King is known for using substantial materials, but there are variations within their range. For those living in coastal environments or areas with high humidity, opting for high-grade stainless steel components is critical to prevent corrosion. Pay close attention to the thickness of the lid. A heavy-duty hood acts as an oven, preventing heat from escaping every time you lift it to check on your food. A heavier lid means more stable temperatures and better control over smoking and roasting processes.
Cooking Capacity and Configuration
Deciding on the size of your grill should be dictated by your entertaining style rather than just your patio space. A common mistake is buying a grill that is too small for your peak hosting needs. If you frequently host large gatherings, look for models with expansive primary cooking areas and consider if you need an integrated side burner for sauces or sautéing. Some configurations offer secondary warming zones, which are invaluable for keeping sides hot while the main proteins rest. Evaluate the layout of the internal components. A well-designed interior allows for better airflow, which is essential for even cooking across the entire surface area.
Fuel Type and Integration
Before finalizing your selection, confirm your fuel source. While most models are designed for liquid propane tanks, many are also available for natural gas connection if you have a permanent outdoor kitchen setup. Natural gas offers the convenience of a continuous fuel supply, whereas propane offers portability for different locations. Additionally, consider the control layout. High-end models often feature precision control knobs that allow for granular temperature adjustments, which is vital if you plan to use the grill for delicate tasks like slow-roasting vegetables or baking pizza.
Summary Recommendation Logic
To make your final decision, follow this logic: If you are a purist who wants the best possible sear, prioritize the heaviest cast iron grates and the most robust flame broiler systems. If you are a family cook who values versatility, look for a larger footprint with integrated side burners and multiple temperature zones. Finally, if you prioritize longevity above all else, invest in the stainless steel series to ensure the exterior remains pristine through years of seasonal use.
Ready to choose?
Jump back to our ranked picks or compare the shortlist side by side.
Quick answers about Broil King Gas Grills before you buy.
Broil King is distinguished by its heavy-duty construction and superior heat retention. Their patented design focuses on intense, direct heat distribution, which helps create professional-grade sear marks and prevents temperature fluctuations during cooking.
Yes, they are specifically engineered for high-heat performance. Many models feature thick cast iron or heavy-duty stainless steel grates that hold thermal mass, allowing you to achieve restaurant-quality crusts on steaks and burgers.
Broil King utilizes high-quality materials like porcelain-enameled cast iron and heavy-gauge stainless steel. These surfaces are designed to resist warping under high temperatures and are easier to clean than thinner, lighter-weight alternatives.
Most modern Broil King gas models feature an integrated, reliable electronic ignition system that allows for easy starting with a single button press or knob turn.
While they are robust, regular maintenance is required to ensure longevity. Because they use heavy-duty components, cleaning involves brushing the grates and ensuring the burners remain free of grease buildup to maintain consistent airflow.
Many of their mid-to-high-end models are designed with modularity in mind, offering integrated side burners or side shelves that can expand your cooking capabilities.
Choose stainless steel if you prefer a sleek, modern aesthetic and high resistance to rust. Opt for porcelain-enameled cast iron if your priority is maximum heat retention and a non-stick surface for searing.
Rankings & Insights
Our Broil King Gas Grills Rankings
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2.9Avg PM Score
1Brands Ranked
Top 10 Broil King Gas Grills Brands on Amazon
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